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History
Centrifugal governors were used to regulate the
distance
and
pressure
between
millstones
in
Watt,
in
partnership
with
industrialist
energy
performed
by
the
intermediate
sorts
of
theoretical
investigations
Speed limiters
This
section
needs
additional
citations
for
may
be
challenged
and
removed.
Cars
Today, BMW, Audi, Volkswagen and Mercedes-Benz
limit their production cars to 250 kilometres per
hour (155 mph). Certain Quattro GmbH and AMG
cars,
and
the
Mercedes/McLaren
SLR
is
an
manufacturers
initially
started
the
European
markets,
General
Motors
Europe
that
certain
high-powered
Opel
or
Japanese
domestic
market
vehicles
are
the
throttle.
Eventually
point
of
at
relatively
constant
speed.
Pneumatic
resulting
in
essentially
identical
that
experience
large
fluctuations
in
loading.
10
Turbine controls
File:From Turbine to Line Shaft.webm
Operation of a flyball governor to control speeds of
a water turbine
In steam turbines, the steam turbine governing is
the procedure of monitoring and controlling the
flow rate of steam into the turbine with the
objective of maintaining its speed of rotation as
constant. The flow rate of steam is monitored and
controlled by interposing valves between the boiler
and the turbine.[9]
In water turbines, the governors have been used
since the mid-19th century to control the speeds of
the turbines. A variety of flyball systems were used
during
the
first
100
years
of
water
turbine
digital
systems
started
to
replace
the
mechanical governors.[10]
Other uses of the term[edit]
12
TYPES OF GOVERNOR
1-Centrefugal GOVERNOR
It consists of two balls of mass which are
attached to the mass as shown in figure.
ARM
FLY-BALL
SPINDL
E
FLY-BALL
LINK
SLEEVE
BAVEL GEAR
THROTTLE VALVE
These balls are known as governor balls and fly balls. The balls revolve
with a spindle which is driven by the engine through bevel gears. The
upper end of the arm are pivoted to the spindle, so that the balls may rise
up or fall down as the revolve about the vertical axis. The arms connected
13
14
[w = 2N/
60]
[g = 9.81 m/s
]
h = 9.81/(2N/ 60)
[9.81/(2N/ 60)
]
h = 895 / N
[9.81 / (4 9.8696 N/
3600)]
N = Spindle r.p.m.
QUESTION # 1
Calculate the vertical height of a watt governor . When it
rotates at 60 r.p.m.also . Find the change in vertical height when its speed
increases to 61 r.p.m.
h1= 895 / N
h1=895 / 60
h1= 0.248 mm
h2= 895 / (61)
h2= 0.240 mm
Change vertical height = h1- h2
= 0.248 0.240
= 0.008 m Ans.
PORTER GOVERNOR
16
The load moves up and down the central spindle. Thos additional down
word force increases the speed of revolution required to enable the ball
to rise to any predetermined level .
Consider the force acting on one half of the governor as shown
below.
Let
m = Mass of each ball in kg.
w or mg = Weight of each ball in Newton = mg
M = Weight of central load in kg.
= Mg
17
18
1.
Method
of
relation
of
forces:
Considering the equilibrium of
forces acting at D we have,
T2 cos = W / 2
T2 cos = Mg / 2
T2 = Mg / 2 cos
(1)
(2)
(3)
tan = r / h
mg + Mg / 2 = m .w .r.h / r - Mg / 2 . q
mg + Mg / 2 = m .w .r.h - Mg / 2 . q
mg + Mg / 2 + Mg / 2 . q = m .w .h
mg + Mg / 2(1 + q) = m .w .h
[m + M / 2 (1 + 2)g] / m .w = m .w .h / m .w
h = [m + M / 2 (1 + q)] / m = g / w
(4)
w = [m + M / 2 (1 + q)] / m g / h
(2N/ 60) = [m + M / 2 (1 + q)] / m g / h
39.44 N / 3600 = [m + M / 2 (1 + q)] / m 9.81 / h
3600 39.44 N / 3600 = [m + M / 2 (1 + q)] / m 9.81 / h
3600
39.44 N
= [m + M / 2 (1 + q)] / m 35316 / h
[m + M / 2 (1 + q)] / m 895 / h
N
[m + M / 2] / m 895 / h
(5)
When the length of arms are equal to the length and the points P and D
lie on the same vertical line then ,
tan = tan
q = tan / tan = 1
There equation (5) be comes,
N =
[m + M ] / m 895 / h
(6)
QUESTION # 2
A porter governor has equal arms each 250 mm long and
pivoted on the axis of rotation. Each ball has a mass of 5kg and the mass
20
of load on the sleeve is 15kg. the radius of rotation of the ball is 150 mm.
When the governor being to lift and 200 mm when the governor is at
maximum speed. Find the minimum and maximum speed and range of
speed of the governor.
BP = BD = 250 mm =0.25 m
m = 5kg
M = 15 kg
r1 = 150 mm = 0.15m
r2 = 200 mm = 0.2m
For minimum speed when r1 = BG = 0.15 m
(N1) = m + M / m 895 / h1
h1 = (250) - (150)
h1 = 200 mm
h1 = 0.2 m
(N1) = m + M / m 895 / h1
(N1) = 5 + 15 / 5 895 / 0.2
(N1) = 4 4475
N1 = 17900
N1 =
133.79 r.p.m.
(N2) = m + M / m 895 / h2
h2
= (250) - (200)
h2
= 150 mm
h2
0.15 m
(N2) = m + M / m 895 / h2
(N2) = 5 + 15 / 5 895 / 0.15
(N2) = 4 5966.67
N2 = 23866.67
N2 =
154.5 r.p.m.
20.71 r.p.m.
Question # 3
The arms of porter governor are each 250 mm long and
pivoted on the governor axis. The mass of each ball is 5kg and mass of
the central sleeve is 30kg. The radius of rotation of ball is 150 mm when
the sleeve being to rise and reaches a value of 200 mm maximum speed.
Determine the speed of governor. If the friction of the sleeve is equivalent
of 20N load of
the sleeve. Determine how the speed range is modified.
22
(N1) = m + M / m 895 / h1
h1 = (250) - (150)
h1 = 200 mm
h1 = 0.2 m
(N1) = 5 + 30 / 5 895 / 0.2
(N1) =
7 4475
N1 = 31325
N1 = 176.98 r.p.m.
(N2) = m + M / m 895 / h2
h2
= (250) - (200)
h2
= 150 mm
h2
0.15 m
(N2) = m + M / m 895 / h2
(N2) = 5 + 30 / 5 895 / 0.15
(N2) = 7 5966.67
N2 = 41766.69
N2 = 204.36 r.p.m.
Range increase speed = N2 - N1
= 204.36 176.98
= 27.38 r.p.m.
When ,
F = 20 N
(N1) = mg + (Mg F) / mg 895 / h1
[ For minimum position
Friction show be
Minus]
(N1) = 5 9.81 + (30 9.81 - 20) / 5 9.81 895 /
0.2
23
= 29535
N1 = 171.8 r.p.m.
(N2) = mg + (Mg + F) / mg 895 / h2
[ For maximum
position
Friction show be
positive]
(N 2) = 5 9.81 + (30 9.81 + 20) / 5 9.81 895 /
0.15
(N2) = 49.05 + 314.3 / 49.05 5966.7
(N2) = 7.4 5966.7
N2 = 44153.58
N2
= 210.12 r.p.m.
BP = 200 mm = 0.2 m
BD = 250 mm =0.25 m
M = 15kg
m = 2kg
F = 24 N
1 = 30
2 = 40
Range of speed of governor = n n = ?
For minimum position
(N 1) = mg + (Mg F / 2)(1 + q) / mg 895 /
h1
r1 = BG = BP sin30
r1 = 200 0.5
r1 =100 mm
r1 = 0.1 m
h1 = BP cos 30
h1 = 200
h1 = 0.1732 m
q1 = tan1 / tan1
tan1 = tan 30 = 0.5774
tan1 = ?
25
0.1732
(N1) = [19.6 + {61.5} (1.753)] / 19.6 5167.43
(N1) = [19.6 + 107.8] / 19.6 5167.43
(N1) = 127.4 / 19.6 5167.43
(N1) = 6.5 5167.43
(N1) = 33588.3
(N1) = 33588.3
N1 = 183.3 r.p.m.
For maximum position
(N2) = [mg + {Mg + F }/ 2(1 + q2)] / mg 895 / h2
r2 = BG = BP sin40
r2 = 200 0.64
r2 = 0.2 0.64
r2 = 0.128 m
26
h2 = BP cos 40
h2= 200 0.766
h2= 0.2 0.766
h2= 0.153 m
(BD) = (BG) + (DG)
(DG) = (BD) - (BG)
(DG) = (0.250) - (0.128)
(DG) = 0.0625 0.01638
DG = 0.04612
DG = 0.214 m
q2 = tan2 / tan2
tan2 = tan 40 = 0.839
tan2 = r2 / DG
tan2 = 0.128 / 0.2146
tan2 = 0.596
q2 = tan2 / tan2
q2 = 0.596 / 0.839
q2 = 0.7105
(N2) = [mg + {Mg + F }/ 2(1 + q2)] / mg 895 / h2
(N2)
0.153
(N2) = [19.6 + {85.57}(1.753)] / 19.6 5849.6732
(N2) = [19.6 + 150] / 19.6 5849.6732
(N2) = 169.6 / 19.6 5849.6732
(N2) = 8.65 5849.6732
(N2) = 50599.673
(N2) = 50599.673
N2 = 224.94 r.p.m.
Range of speed of governor = N2 - N1
27
= 224.94 183.3
= 41.69 r.p.m.
39.18 r.p.m.
Problem # 05:A porter Governor has four arms 250mm long. The upper
arms are attached on the axis of rotation and lower arms attached to
the sleeve at distance of 30mm from the axis. The mass of each ball is
5kg and the sleeve has mass of 50kg. The external radiuses of rotation
are 150mm and 200mm. Determine the range of speed of the
governor.
Given Data:BP = 250mm,
m = 5kg,
BG = 150mm
M = 50kg
BP BG
2
h1
0.250
0.150
0.0625 0.0225
0.04
h1 0.2m
BG 0.15
0.75
h1
0.2
28
FD
BD BF
2
0.250
0.12
0.0625 0.0144
0.0481
0.2193 mm
Put the value in Eq.
BF
0.12
tan 1
0.547
FD 0.2193
Putting the values of tan 1 & tan 1 in q1
q1
tan 1 0.547
0.729
tan 1 0.750
N1
m
h1
50
(1 0.729)
895
2
5
0.2
48.225 895
5
0.2
207.75 r. p.m
5
PG
BP BF
2
0.25
0.2
r2
0.2
1.333
h2 0.15
FD
BD r2
0.25
0.0336
FD 0.1833 m
r
0.17
tan 2 2
0.928
FD 0.1833
Putting the values of tan 2 & tan 2 in q2
q2
tan 2 0.928
0.69
tan 2 1.333
29
N2
M
(1 q2 )
895
2
m
h2
50
(1 0.69)
895 47.42 895
2
56564.03
5
0.15
5
0.15
N 2 237.83 r. p.m
5
Problem # 06:The arms of a porter governor are 300mm long. The upper
arms are pivoted on the axis of the rotation. The lower arms are
attached to sleeve at distance of 40mm from axis of rotation. The
mass of the load on the sleeve is 70kg and mass of each ball is 10kg.
Determine the equilibrium speed when the radius of the rotation of
the balls is 200mm. If the friction is equitant to a load of 20Nat the
sleeve, what will be the range of speed for this position.
Given Data:BP = BD = 300mm = 0.3m
BG = 200mm = 0.2m,
F=
20N
m = 10kg,
M = 70kg
Solution:-
30
GP
BP BG
0.3
0.2
0.16
0.05 0.2236 m
BG
0.2
tan
0.8944
PG 0.2236
FD
BP BF
0.3
0.0644 0.253 m
BF
0.16
tan
0.630
BD 0.253
Putting the values of tan & tan in q
tan
0.630
q
0.704
tan 0.8944
M
(1 q )
895
2
m
h
70
1 0.704 895 69.64 895
2
10
0.2236
10
0.2236
27874.686 166.95 r. p.m
10
N1
Mg
F 1 q
895
2
mg
h
mg
70 9.81
10 1 0.704
895
2
10 9.81
0.2236
98.1 (333)(1.704)
895
895
6.79
98.1
0.2236
0.2236
N1 164.7 r. p.m
10 9.81
31
N2
mg Mg F
mg
895
h
70 9.81
10 1 0.704
895
2
10 9.81
0.2236
98.1 (353) (1.704)
895
895
7.137
98.1
0.2236
0.2236
N 2 169 r. p.m
10 9.81
Problem # 08:All arms of a porter governor are 178mm long and are
hinged at a distance of 38mm from the axis of rotation. The mass of
each ball is 1.15kg and mass of sleeve is 20kg. The governor sleeve
begins to rise at 280 r.p.m, when the links are at angle of 30 o to the
vertical. Assuming the friction force to be constant. Determine the
minimum and maximum speed of rotation, when the inclination of
the arms to the vertical is 45o.
Given Data:M = 20kg,
m = 1.15kg,
BP = BD = 178mm,
N=280 r.p.m
300
Solution:-
32
r
r
sin 30o
BP
0.178
o
r 0.178 sin sin 30 0.089
r 0.089 0.038 r 0.127 m
r
0.127
tan tan 30o
h
h
0.127
h
h 0.22m
tan 30o
mg Mg F 895
N2
mg
h
sin
N 2 mg h
F
mg Mg
895
895
217.41 207.48
F 9.99 N
45o
r
0.127
0.127
tan tan 45o
h1
0.127 m
h
h1
tan 45o
N1
mg Mg F
mg
895
h1
0.127
1.15 9.81
17.51
895
N1 123405.01 351.29 r. p.m
0.127
Find r,
r
r
sin 45o
BP
0.178
o
r sin 45 0.178 0.125m 0.038m 0.163m h
sin
33
N1
mg Mg F
mg
895
h
895
310.07 r. p.m
0.163
Find maximum speed,
N1 17.51
N2
mg Mg F
mg
895
h
895
325.29 r. p.m
0.163
Now, find range of speed ,
N 2 N1 325.29 310.07
N 2 19.27
N 2 N1 15.24 r. p.m
Problem # 07:A loaded porter governor has four links each 250mm long. Two
revolving masses each of 3kg and a central dead weight of mass 20kg. All
the links are attached to respective sleeve at radial distances of 40mm
from the axis of rotation. The mass revolves at a radius of 150mm at
minimum speed and at a radius of 200 mm at minimum speed. Determine
the range of speed.
Given Data:
r1 150mm,
r2 200mm
m 3kg ,
M 20kg
Solution:
34
find h1 & 1 ,
FP
BO BF
2
0.25
BF
0.11
0.491
PF 0.224
1 tan 1 0.491 26.15o
tan 1
tan 1
0.15
0.15
h1
0.305m
h1
tan 26.15o
N1
m
h1
3
0.305
7.67 2934.46 22507.04
N1 149.99 r. p.m
find h2 & 2 ,
FP
BO BF
2
0.25
BF
0.16
0.8329
PF 0.192
2 tan 1 0.8329 39.79o
tan 2
tan 2
0.2
0.2
h2
0.240m
h2
tan 39.79o
N2
m
h2
3
0.240
7.67 3729.167 28602.708
N 2 169.123 r. p.m
Now, find range of speed,
N 2 N1 169.123 149.99
N 2 N1 19.13 r. p.m
35
PROELL GOVERNOR
Fc BM = w IM +
W
2
Mg
2
Fc BM = mg IM +
Fc = mg
Fc =
IM
BM
ID
(IM + MD)
MD
Mg IM
2 BM BM
IM Mg IM
MD
FM
mg
FM
BM
2 BM BM
Fc =
IM Mg IM
MD
FM
mg
BM
FM
2 FM FM
Fc =
Mg
FM
tan tan
mg tan
2
BM
Fc =
FM
BM
Mg
tan
tan mg 2 1 tan
Fc =
FM
BM
tan
Fc = mwr
q =
mg
Mg
1 q
2
tan =
r
h
tan
tan
r
FM
BM
mw =
FM
BM
w =
FM
BM
mwr =
Mg
mg 2 1 q
Mg
mg 2 1 q
mg 2 1 q
g
h
36
w =
2N
60
2N
60
FM
BM
FM
BM
FM
BM
m 2 1 q
m 2 1 q
9.81 3600
h 4 9.86
m 2 1 q
g
h
895
h
QUESTION # 1
A proell governor has equal arms of length 300 mm. The
upper and lower ends of the arms are pivoted on the axis of governor. The
extension arms of lower links are each 80 mm long and parallel to the
axis. When the radii of rotation of the balls are 150 mm and 200 mm. the
mass of each ball is 10 kg and the mass of central load is 100 kg.
Determine the range of the speed of the governor.
r1 = 150 mm = .15 m
r2 = 200 mm = 0.2 m
m =10 kg
M =100 kg
BF = 80 mm = 0.08 m
37
FP 2 = PG 2 + FG 2
300 2 = h 2 + 150 2
N12 =
0.26
0.34
N12 =
mM
895
h
10 100
10
895
0.26
300 2 = h 22 + 200 2
h 22
= 300 2 - 200 2
= 300 2 - 200 2
h 22
h 22
= (0.3)2 (0.2)2
h2
= PG = 0.224 m
h2
= PG = FM = 0.224 m
BM = h 2 + BF
BM = 0.224 + 0.08
BM = 0.304 m
38
N 22 = FM m M
BM
N 22 =
0.304
0.24
10 100
10
895
h2
895
0.224
N 22 = 0.736 11 3995.535
N 22 = 32347.851
N2
= 32347.851
N2
=180 r.p.m.
Question # 2
A governor of proell type has each arm 250 mm long. The
pivots of the upper and the lower arms are 25 mm from the axis. The
central load acting on the sleeve has a mass of 25 kg and each rotating
ball has a mass of 3.2 kg. when the governor sleeve is in mid position the
extension link of the lower arm is vertical and the radius of the path of
rotation of the masses is 175 mm. the vertical height of the governor is
200 mm. if the governor speed is 160 r.p.m. when is mid position, Find
1. length of the extension link.
2. Tension of the upper arm.
39
m = 3.2 kg
M = 25 kg
R = 175 mm = 0.175 m
h = 200 mm = 0.2 m
N = 160 r.p.m
BF = ?
BM = FM + BF
FM
FM BF
N12 =
mM
895
h
160 2
0.2 BF
3. 2
0. 2
160 2
0.2
8.812 4475
0.2 BF
160 2
0.2
39433.7
0.2 BF
160 2
39433.7
0.649
0.2
0.2 BF
0.2
0.2 BF
0.2 BF =
BF = 0.308 0.2
BF = 0.108 m
T1cos = mg +
Mg
2
40
0.2
T1 0.25
25 9.81
3.2 9.81
=
154
0.8
T1 = 192.5
Sensitivity of Governor
41
sensitiveness of governor =
N1 N 2
2
N 2 N1
N
2 N 2 N 1
= N N
1
2
42
Huntin
g
A governor is set to be hunt if the speed of the engine fluctuates
continuously above an below the mean speed. This is cussed a too
sensitive governor which changes the fuel supply by a large amount
when a small change in the speed of rotation takes place . for example
when the load on the engine increases the engine speed decreases and if
the governor is very sensitive , the governor sleeve immediately falls to
its lowest position. This will results in the opening of the control ball
wide which will supply the fuel to the engine in excess of its requirement
so that the engine speed rapidly increases again and the governor speed
rises to its highest position. Due to this movement of the sleeves the
control value will cut off the fuel supply the engine and thus the engine
seeped begin to fall once again. This cycle is repeated indefinitely.
Such a governor may admit either the maximum or minimum
amount of fuel. The effect this will be to cause wide flocculation in the
engine speed or in other words the engine will hunt.
Stability of Governor
A governor is said to be stable when for every speed
within the working range there is definite configuration i,e, there is one
radius of rotation of the governor balls at which the governor is in
equilibrium. For stable governor if the equilibrium speed increase the
radius of governor ball must also increased.
43